Proposed Preventive Maintenance of Air Screw Compressor Machine Using Failure Mode and Effect Analysis and Modularity Design Methods at PT XYZ

Dave Dee Susilo, Endang Pudji Widjajati

Abstract


Current developments in the industrial world made competition between companies increasingly tight. This required companies to increase the effectiveness and efficiency of their production processes, one of which was by implementing proper machine maintenance so that the machines used could operate well and optimally. PT XYZ is a company engaged in the manufacturing industry which is engaged in making hydrogen peroxide chemical liquid in Indonesia. This company experienced problems with damage to its air screw compressor machine because the maintenance system was carried out when components were damaged, resulting in long downtime. Therefore, this research was carried out with the aim of providing preventive maintenance suggestions using the failure mode and effect analysis (FMEA) method to find critical components of the machine and modularity design to group machine components so as to reduce downtime and minimize maintenance costs. By implementing preventive maintenance with FMEA and modularity design, ten critical sub-components were obtained with a total maintenance cost of IDR 884,839,695, lower than the company's current total maintenance cost of IDR 1,513,836,000. So by applying the proposed method, the company gets an efficiency of 41.55%.

Keywords


Modularity design; FMEA; Preventive; Maintenance

Full Text:

PDF

References


Amanda, A. B. P., & Widiasih, W. (2021). Analisis Penjadwalan Pemeliharaan Mesin Spraybooth Guna Meminimasi Biaya Pada Divisi Painting PT. Istana Tiara. Jurnal Optimasi, 1(1), 1–16.

Arinta, E. N. (2020). Usulan Penjadwalan Perawatan Mesin dengan Metode RCM pada Mesin Submarged Scraper Chain Conveyor. Universitas Islam Indonesia.

Febriana, T. H., Dewita, H., Hermawan, C., & Herlambang, H. (2020). Perbaikan Ketahanan Lifetime Bladder untuk Peningkatan Curing Efficiency pada Proses Industri Tire Manufacture. IJIEM - Indonesian Journal of Industrial Engineering and Management, 1(1), 33. https://doi.org/10.22441/ijiem.v1i1.9258

Handayani, W., & Harada, M. K. (2021). Preventive Batching Plant Maintenance with Modularity Design Method at PT . RAJA Beton Indonesia. International Journal of Innovative Science and Research Technology, 6(1), 237–244.

Islam, S. S., Lestari, T., Fitriani, A., & Wardani, D. A. (2020). Analisis Preventive Maintenance Pada Mesin Produksi dengan Metode Fuzzy FMEA. JTT (Jurnal Teknologi Terpadu), 8(1), 13–20. https://doi.org/10.32487/jtt.v8i1.766

Lo, H.-W., & Liou, J. J. H. (2018). A novel multiple-criteria decision-making-based FMEA model for risk assessment. Applied Soft Computing, 73(7), 684–696. https://doi.org/10.1016/j.asoc.2018.09.020

Madyantoro, H. I., Adib, A., Yaqin, R. I., Siahaan, J. P., & Barokah. (2022). Penerapan Metode Fmea dalam Perawatan Mesin Pendingin Kapal Penangkap Ikan (Studi Kasus: KM. Sinar Bayu Utama). Aurelia Journal (Authentic Research of Global Fisheries Application Journal), 4(1), 97–106.

Manik, A. (2020). Usulan Perbaikan Kualitas Menggunakan Statistical Quality Control (SQC) dan Fuzzy Failure Mode And Effect Analysis (FMEA) Untuk Meningkatkan Kualitas Produk Seng di PT. Intan Nasional Iron Industri. Universitas Sumatera Utara.

Mentari, R. A., & Hidayat, T. P. (2021). Analisis Performansi Mesin pada Corrective Maintenance dan Preventive Maintenance dengan Menggunakan Metode Modularity Design. Jurnal Ilmiah Teknik Industri (Jurnal Keilmuan Teknik Dan Manajemen Industri), 847-856. Seri Seminar Nasional Ke-III Universitas Tarumanagara Tahun 2021.

Novianti, F., & Rochmoeljati, R. (2023). Quality Control of Edamame Products Using Statistical Quality Control (SQC) and Failure Mode Effect Analysis (FMEA) Methods in PT. XYZ. IJIEM - Indonesian Journal of Industrial Engineering and Management, 4(2), 221. https://doi.org/10.22441/ijiem.v4i2.20550

Pranowo, I. D. (2019). Sistem dan Manajemen Pemeliharaan (1st ed.). Budi Utama.

Rosyidi, R. (2020). Usulan Perawatan Preventif Mesin Web Rotary Offset Printing dengan Menggunakan Metode Modularity Design di PT. XYZ. Universitas Pembangunan Nasional “Veteran” Jawa Timur.

Sudrajat, A., & Rahmatulloh, G. M. (2020). Pedoman Praktis Manajemen Perawatan Mesin Industri (N. F. Atif (ed.); 2nd ed.). Refika Aditama.

Suwandi, A., Zagloel, T. Y., & Hidayatno, A. (2020). Minimization of pipe production defects using the fmea method and dynamic system. International Journal of Engineering Research and Technology, 13(5), 953–961. https://doi.org/10.37624/ijert/13.5.2020.953-961

Suwondo, A. Z. Z. (2020). Perawatan Mesin Mixer secara Preventive Maintenance dengan Metode Modularity Design di PT. CIpta Mortar Utama Gresik. Universitas Pembangunan Nasional “Veteran” Jawa Timur.

Syahrizan. (2023). Analisis Tindakan Preventive Maintenance pada Isolasi Transformator Daya Berdasarkan Indeks Polarisasi dan Tangen Delta (Studi Kasus: PT. PLN Gardu Induk Garuda Sakti Pekanbaru). Universitas Islam Negeri Sultan Syarif Kasim Riau.

Yulius, H., & Susanto, F. T. (2020). Usulan Biaya Preventive Maintenance Dengan Menggunakan Metode Modularity Design Pada Mesin Ripple Mill Di Pt. Incasi Raya Pom. Jurnal Sains Dan Teknologi: Jurnal Keilmuan Dan Aplikasi Teknologi Industri, 20(2), 221. https://doi.org/10.36275/stsp.v20i2.304




DOI: http://dx.doi.org/10.22441/ijiem.v5i3.23742

Refbacks

  • There are currently no refbacks.


Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

IJIEM - Indonesian Journal of Industrial Engineering & Management
Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana
Kampus Menteng - Gedung Tedja Buana, Floor 4th  
Jl. Menteng Raya No. 29  Jakarta Pusat- Indonesia
Tlp.: +62 21 31935454 Fax: +62  21 31934474
http://publikasi.mercubuana.ac.id/index.php/ijiem

Email:  [email protected]

 

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

 

Web Analytics Made Easy - Statcounter View My Stats

The journal is indexed by: