Email this article 1.png){kind=logo}
.png)
.png)
.png)
A Systematic Literature Review of Failure Mode and Effect Analysis (FMEA) Implementation in Industries
Abstract
Failure mode and effects analysis (FMEA) is a risk assessment tool that mitigates potential failures in systems, processes, designs, or services and has been used in a wide range of industries. The conventional risk priority number (RPN) method has been criticized for having many shortcomings. Various risk priority models have been proposed in various literature to improve the performance of the FMEA itself. However, there has been no literature review on this topic. This study reviewed 50 FMEA papers published between 1998 and 2019 in international journals and categorized them according to various industry and industry output. The automotive and manufacturing industries dominated the implementation of FMEA. For the industry's production: goods and services, mostly dominated by interests in implementing FMEA in their industries. Hopefully, this finding will be useful for goods and services industries willing to implement FMEA, especially the services industry.
Keywords
Full Text:
PDFReferences
A.P. Puvanasvaran, N. Jamibollah, N. N. and R. A. F. (2014). Poka-Yoke Integration into Process FMEA. Australian Journal of Basic and Applied Sciences, 66–73. http://www.ajbasweb.com/old/ajbas/2014/May/66-73-May14.pdf
Abdelgawad, M., & Fayek, A. R. (2010). Risk management in the construction industry using combined fuzzy FMEA and fuzzy AHP. Journal of Construction Engineering and Management, 136(9), 1028–1036. https://doi.org/10.1061/(ASCE)CO.1943-7862.0000210
Aboutaleb, H., Bouali, M., Adedjouma, M., & Suomalainen, E. (2012). An integrated approach to implement system engineering and safety engineering processes : SASHA Project. 1–6. https://hal.archives-ouvertes.fr/hal-02263460/
Angara, R. A. (2012). Implementation of Risk Management Framework in Supply Chain: A Tale from a Biofuel Company in Indonesia. SSRN Electronic Journal, 44(614). https://doi.org/10.2139/ssrn.1763154
Arvanitoyannis, I. S., & Varzakas, T. H. (2008). Application of ISO 22000 and Failure Mode and Effect Analysis (FMEA) for industrial processing of salmon: A case study. Critical Reviews in Food Science and Nutrition, 48(5), 411–429. https://doi.org/10.1080/10408390701424410
Arvanitoyannis, I. S., & Varzakas, T. H. (2009). Application of failure mode and effect analysis (FMEA) and cause and effect analysis for industrial processing of common octopus (Octopus vulgaris) - Part II. International Journal of Food Science and Technology, 44(1), 79–92. https://doi.org/10.1111/j.1365-2621.2007.01640.x
Azadeh, A., Ebrahimipour, V., & Bavar, P. (2009). A Pump FMEA Approach to Improve Reliability Centered Maintenance Procedure : The Case of Centrifugal Pumps in Onshore Industry. Proceedings of the 6th WSEAS International Conference on FLUID MECHANICS (FLUIDS'09), 38–45. http://www.wseas.us/e-library/conferences/2009/ningbo/CD-FLUIDS/FLUIDS06.pdf
Bahrami, M., Bazzaz, D. H., & Sajjadi, S. M. (2012). Innovation and Improvements In Project Implementation and Management; Using FMEA Technique. Procedia - Social and Behavioral Sciences, 41, 418–425. https://doi.org/10.1016/j.sbspro.2012.04.050
Baykasoğlu, A., & Gölcük, İ. (2017). Comprehensive fuzzy FMEA model: a case study of ERP implementation risks. In Operational Research. https://doi.org/10.1007/s12351-017-0338-1
Baynal, K., Sari, T., & Akpinar, B. (2018). Risk management in automotive manufacturing process based on FMEA and grey relational analysis: A case study. Advances in Production Engineering And Management, 13(1), 69–80. https://doi.org/10.14743/apem2018.1.274
Belu, N., Akbar, A., & Rahim, P. (2013). Implementation of Failure Mode , Effects and Criticality Analysis in the Production of Automotivr Parts. https://www.srac.ro/calitatea/en/arhiva/2013/2013-04-Contents.pdf
Bevilacqua, M., Mazzuto, G., & Paciarotti, C. (2015). A combined IDEF0 and FMEA approach to healthcare management reengineering. International Journal of Procurement Management, 8(1–2), 25–43. https://doi.org/10.1504/IJPM.2015.066286
Bhuvanesh Kumar, M., & Parameshwaran, R. (2018). Fuzzy integrated QFD, FMEA framework for the selection of lean tools in a manufacturing organisation. Production Planning and Control, 29(5), 403–417. https://doi.org/10.1080/09537287.2018.1434253
Bluvband, Z., Grabov, P., & Nakar, O. (2004). Expanded FMEA (EFMEA). Proceedings of the Annual Reliability and Maintainability Symposium, 31–36. https://doi.org/10.1109/rams.2004.1285419
Borković, J., Milčić, D., & Donevski, D. (2017). Implementation of differentiated quality management system and FMEA method in the newspaper production. Tehnicki Vjesnik - Technical Gazette, 24(4), 1203–1211. https://doi.org/10.17559/tv-20160222082713
Braaksma, A. J. J., Klingenberg, W., & Veldman, J. (2013). Failure mode and effect analysis in asset maintenance: A multiple case study in the process industry. International Journal of Production Research, 51(4), 1055–1071. https://doi.org/10.1080/00207543.2012.674648
Ignáczová, K. (2016). Fmea (Failure Mode and Effects Analysis) and Propos Al of Risk Minimizing in Storage Processes for Automotive Client. Acta Logistica, 3(1), 15–18. https://doi.org/10.22306/al.v3i1.54
Ioannis, D., Theodoros, L., & Nikitas, N. (2013). Application of FMEA to an offshore desalination plant under variable environmental conditions. International Journal of Performability Engineering, 9(1), 97–108. http://www.ijpe-online.com/EN/Y2013/V9/I1/97
Jahangoshai Rezaee, M., Salimi, A., & Yousefi, S. (2017). Identifying and managing failures in stone processing industry using cost-based FMEA. International Journal of Advanced Manufacturing Technology, 88(9–12), 3329–3342. https://doi.org/10.1007/s00170-016-9019-0
Kangavari, M., Salimi, S., Nourian, R., Omidi, L., & Askarian, A. (2015). An application of failure mode and effect analysis ( FMEA ) to assess risks in petrochemical industry in Iran. Iranian Journal of Health, Safety & Environment, 2(2), 257–263. http://www.ijhse.ir/index.php/IJHSE/article/view/75
Kania, A., Roszak, M., & Spilka, M. (2014). Evaluation of FMEA methods used in the environmental management. Archives of Material Sciences and Engineering, 65(1), 37–44. http://www.amse.acmsse.h2.pl/vol65_1/6514.pdf
Khorshidi, H. A., Gunawan, I., & Esmaeilzadeh, F. (2013). Implementation of SPC with FMEA in less-developed industries with a case study in car battery manufactory. International Journal of Quality and Innovation, 2(2), 148. https://doi.org/10.1504/ijqi.2013.057003
Ku, C., Chen, Y. S., & Chung, Y. K. (2008). An intelligent FMEA system implemented with a hierarchy of back-propagation neural networks. 2008 IEEE International Conference on Cybernetics and Intelligent Systems, CIS 2008, 0–5. https://doi.org/10.1109/ICCIS.2008.4670758
Kumar, A. (2011). FMEA: Methodology, Design and Implementation in a Foundry. International Journal of Engineering Science and Technology, 3(6), 5288–5297. http://idc-online.com/technical_references/pdfs/civil_engineering/FMEA%20Methodology.pdf
Kumar, P., & Kumar, A. (2016). Methods for Risk Management of Mining Excavator through FMEA and FMECA. The International Journal of Engineering And Science, 5(6), 57–63. http://www.theijes.com/papers/v5-i6/J0506057063.pdf
Kumru, M., & Kumru, P. Y. (2013). Fuzzy FMEA application to improve purchasing process in a public hospital. Applied Soft Computing Journal, 13(1), 721–733. https://doi.org/10.1016/j.asoc.2012.08.007
Kurt, L., & Ozilgen, S. (2013). Failure mode and effect analysis for dairy product manufacturing: Practical safety improvement action plan with cases from Turkey. Safety Science, 55, 195–206. https://doi.org/10.1016/j.ssci.2013.01.009
Kuzmanov, I., Pasic, R., & Slivoski, O. (n.d.). Implementing Fmea Methodology Into Industrial Capacity From Macedonia. (January 2017), 2–5.
Layzell, J., & Ledbetter, S. (1998). FMEA applied to cladding systems - Reducing the risk of failure. Building Research and Information, 26(6), 351–357. https://doi.org/10.1080/096132198369689
Lipol, L. S., & Haq, J. (2011). Risk analysis method : FMEA / FMECA in the organizations. International Journal of Basic & Applied Sciences, 11(5), 1–9. http://ijens.org/Vol_11_I_05/117705-3535-IJBAS-IJENS.pdf
Mozaffari, F., Eidi, A., Mohammadi, L., & Alavi, Z. (2013). Implementation of FMEA to improve the reliability of GEO satellite payload. Proceedings - Annual Reliability and Maintainability Symposium, 2–7. https://doi.org/10.1109/RAMS.2013.6517679
Namdari, M., Sh, R., & Jafari, A. (2011). Using the FMEA method to Optimize fuel consumption in Tillage by Moldboard Plow 1 Introduction. International Journal of Applied Engineering Research, 1(4), 734–742. http://www.ipublishing.co.in/jarvol1no12010/EIJAER2040.pdf
Nauman, D. M., & Bano, R. (2014). Implementation of Quality Risk Management (QRM) In Pharmaceutical Manufacturing Industry. IOSR Journal of Pharmacy and Biological Sciences, 9(1), 95–101. https://doi.org/10.9790/3008-091495101
Özyazgan, V. (2014). FMEA Analysis and implementation in a textile factory producing woven fabric. Tekstil ve Konfeksiyon, 24(3), 298–302. https://dergipark.org.tr/en/pub/tekstilvekonfeksiyon/issue/23645/251875
Paciarotti, C., Mazzuto, G., & D'Ettorre, D. (2014). A revised FMEA application to the quality control management. International Journal of Quality and Reliability Management, 31(7), 788–810. https://doi.org/10.1108/IJQRM-02-2013-0028
Panchal, D., Mangla, S. K., Tyagi, M., & Ram, M. (2018). Risk analysis for clean and sustainable production in a urea fertilizer industry. International Journal of Quality and Reliability Management, 35(7), 1459–1476. https://doi.org/10.1108/IJQRM-03-2017-0038
Pantazopoulos, G., & Tsinopoulos, G. (2005). Process failure modes and effects analysis (PFMEA): A structured approach for quality improvement in the metal forming industry. Journal of Failure Analysis and Prevention, 5(2), 5–10. https://doi.org/10.1361/15477020522933
Pareek, P. K., Nandikolmath, T. V., & Gowda, P. (2012). FMEA implementation in a foundry in bangalore to improve quality and reliability. Mechanical Engineering and Robotics Search, 1(2), 82-87. http://www.ijmerr.com/v1n2/ijmerr_v1n2_81-87.pdf
Popović, V., Vasić, B., & Petrović, M. (2010). The possibility for FMEA method improvement and its implementation into bus life cycle. Strojniski Vestnik/Journal of Mechanical Engineering, 56(3), 1–7. https://doi.org/10.5545/93
Ramli, R., & ARffin, M. N. (2012). Reliability Centered Maintenance in Schedule Improvement of Automotive Assembly Industry. American Journal of Applied Sciences, 9(8), 1232–1236. https://doi.org/10.3844/ajassp.2012.1232.1236
Rękas, A., Kurek, M., Latos, T., & Milczanowska, K. (2014). Implementation of FMEA into mass production process to identify and eliminate causes of defects. Key Engineering Materials, 641, 266–277. https://doi.org/10.4028/www.scientific.net/KEM.641.266
Renu, R., Visotsky, D., Knackstedt, S., Mocko, G., Summers, J. D., & Schulte, J. (2016). A Knowledge Based FMEA to Support Identification and Management of Vehicle Flexible Component Issues. Procedia CIRP, 44(December), 157–162. https://doi.org/10.1016/j.procir.2016.02.112
S. Parsana, T., & T. Patel, M. (2014). A Case Study: A Process FMEA Tool to Enhance Quality and Efficiency of Manufacturing Industry. Bonfring International Journal of Industrial Engineering and Management Science, 4(3), 145–152. https://doi.org/10.9756/bijiems.10350
Scipioni, A., Saccarola, G., Centazzo, A., & Arena, F. (2002). FMEA methodology design, implementation and integration with HACCP system in a food company. Food Control, 13(8), 495–501. https://doi.org/10.1016/S0956-7135(02)00029-4
Selim, H., Yunusoglu, M. G., & Yilmaz Balaman, Ş. (2016). A Dynamic Maintenance Planning Framework Based on Fuzzy TOPSIS and FMEA: Application in an International Food Company. Quality and Reliability Engineering International, 32(3), 795–804. https://doi.org/10.1002/qre.1791
Shahin, A., & Ravichandran, N. (2011). The application of FMEA in the oil industry in Iran: The case of four litre oil canning process of Sepahan Oil Company. African Journal of Business Management, 5(7), 3019–3027. https://doi.org/10.5897/AJBM10.1248
Sinthavalai, R., & Memongkol, N. (2008). A case of FMEA implementation in the educational sector and integration with CRM and QFD concepts. IEMC-Europe 2008 - 2008 IEEE International Engineering Management Conference, Europe: Managing Engineering, Technology and Innovation for Growth, 1–5. https://doi.org/10.1109/IEMCE.2008.4618036
Somsuk, N., & Pongpanich, P. (2008). The application of FMEA in defect reduction for the spindle motor assembly process for hard disk drives. Proceedings of the 4th IEEE International Conference on Management of Innovation and Technology, ICMIT, 704–709. https://doi.org/10.1109/ICMIT.2008.4654451
Su, C. T., Lin, H. C., Teng, P. W., & Yang, T. (2014). Improving the reliability of electronic paper display using FMEA and Taguchi methods: A case study. Microelectronics Reliability, 54(6–7), 1369–1377. https://doi.org/10.1016/j.microrel.2014.02.015
Su, H.-C. L. J.-X. Y. X.-F. D. Q. (2010). Improving risk evaluation in FMEA with a hybrid multiple criteria decision making method. International Journal of Quality & Reliability Management, (Unit 07), 1–5. https://doi.org/10.1108/IJQRM-10-2013-0169
DOI: http://dx.doi.org/10.22441/ijiem.v1i2.9862
Refbacks
- There are currently no refbacks.
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
IJIEM - Indonesian Journal of Industrial Engineering & Management
Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana
Kampus Menteng - Gedung Tedja Buana, Floor 4th
Jl. Menteng Raya No. 29 Jakarta Pusat- Indonesia
Tlp.: +62 21 31935454 Fax: +62 21 31934474
http://publikasi.mercubuana.ac.id/index.php/ijiem
Email: [email protected]
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
The journal is indexed by:
