Implementation of Tree Diagram Method, Failure Mode Effect Analysis (FMEA) and 5W 1H to Reduce Corky Defective Products in PT. XYZ
DOI:
https://doi.org/10.22441/ijiem.v4i1.17237Kata Kunci:
Corky defect, Tree diagram, FMEA, Potential failures, 5W 1HAbstrak
PT XYZ is a company that manufactures of tire fabrics in the Tangerang. Global competition force the company continues to strive to reduce process costs, one of which is by reducing the highest percentage of defects, namely corky defects, corky defects reach 39.7% of total defects. The tree diagram and FMEA methods, selected for the analysis of potential failures that cause corky defects are found namely: Threads are not clamped when changing pots, joints are not pulled at the beginning of running, roll regulator worn is used for the process, dirty of roll regulator is used for the process, wrong setting inner brake. The 5W 1H method results from corrective actions, namely: Refreshing programs for twisting production operators, checking periodically the roll regulator used by the process is still good, making schedules, and reporting on the implementation of cleaning roll regulators and evaluating by production leaders. From the corrective actions taken, it succeeded in reducing the percentage of corky defects in the twisting plant 2 process, down from 39.7% to 14.9% in semester 2 of 2021.Unduhan
Referensi
Assauri, S. (2016). Manajemen Operasi Produksi Edisi 3. Jakarta: PT Raja Grafindo Persada.
Anthony, M. B. (2018). Analisis penyebab kerusakan hot rooler table dengan menggunakan metode failure mode and effect analysis (FMEA). Jurnal INTECH Teknik Industri Universitas Serang Raya, 4(1), 1-8.
https://e-jurnal.lppmunsera.org/index.php/INTECH/article/view/851
Ardiansyah, N., & Wahyuni, H. C. (2018). Analisis Kualitas Produk Dengan Menggunakan Metode FMEA dan Fault Tree Analisys (FTA) Di Exotic UKM Intako. PROZIMA (Productivity, Optimization and Manufacturing System Engineering), 2(2), 58-63.
http://ojs.umsida.ac.id/index.php/index/index
Berita hari ini. (2020). Apa Pengertian dari 5W 1H. (online): https://kumparan.com/berita-hari-ini/apa-pengertian-dari-5w-1h-simak-penjelasan-berikut-1trlKENy7GI/full (31 Juli 2022).
Blog Eris. (2012). Pemecahan Masalah dengan Tree Diagram atau Diagram Pohon. (online): https://eriskusnadi.com/2012/01/30/tree-diagram-atau-diagram-pohon/ (31 Juli 2022)
Carlson, C. S. (2014). Which FMEA Mistakes Are You Making To Effective Audit Process. Quality Progress, pp. 22-36.
Fauzi, Y. A., & Aulawi, H. (2016). Analisis Pengendalian Kualitas Produk Peci Jenis Overset Yang Cacat Di Pd. Panduan Illahi Dengan Menggunakan Metode Fault Tree Analysis (Fta) Dan Metode Failure Mode And Effect Analysis (Fmea)”. Jurnal Kalibrasi, 14(1).
https://jurnal.itg.ac.id/index.php/kalibrasi/article/view/331
Hidayat, A. A., & Kholil, M. (2018, November). The Implementation of FTA (Fault Tree Analysis) and FMEA (Failure Mode And Effect Analysis) Methods to Improve the Quality of Jumbo Roll Products. In IOP Conference Series: Materials Science and Engineering (Vol. 453, No. 1, p. 012019). IOP Publishing.
https://iopscience.iop.org/article/10.1088/1757-899X/453/1/012019/pdf
Mulyadi. (2012). Akuntansi Biaya Edisi 5 Cetakan sebelas. Yogyakarta: STIE YKPN
Muhazir, A., Sinaga, Z., & Yusanto, A. A. (2020). Analisis Penurunan Defect Pada Proses Manufaktur Komponen Kendaraan Bermotor Dengan Metode Failure Mode And Effect Analysis (FMEA). Jurnal Kajian Teknik Mesin, 5(2), 66-77.
http://journal.uta45jakarta.ac.id/index.php/jktm/article/view/2955
IPQI Indonesia productivity and quality institue. (2016). Pengertian diagram pareto dan cara membuatnya (online): https://ipqi.org/pengertian-diagram-pareto-dan-cara-membuatnya/ (31 Juli 2022)
Puspitasari, N. B., Arianie, G. P., & Wicaksono, P. A. (2017). Analisis identifikasi masalah dengan menggunakan metode failure mode and effect analysis (fmea) dan risk priority number (rpn) pada sub assembly line (studi kasus: pt. toyota motor manufacturing indonesia). J@ ti Undip: Jurnal Teknik Industri, 12(2), 77-84.
https://ejournal.undip.ac.id/index.php/jgti/article/view/15232
Panaitescu, M., Panaitescu, F. V., Voicu, I., & Dumitrescu, L. G. (2018). Fault Tree Analysis Used in Offshore Industry. Hidraulica, (1), 42-48.
https://hidraulica.fluidas.ro/2018/nr1/42-48.pdf
Reksohadiprodjo, S. (2010). Dasar-Dasar Manajemen. In Edisi 5. Yogyakarta: BPFE-Yogyakarta.
Trimarjoko, A., Mukhlis, D., Fathurohman, H., & Suwandi, S. (2020). Metode Value Stream Mapping dan Six Sigma untuk Perbaikan Kualitas Layanan Industri di Automotive Services Indonesia. Indonesian Journal of Industrial Engineering & Management, 1(2), 91-104.
https://pdfs.semanticscholar.org/1c91/4acdae5f8b809557605e225946651dcf1588.pdf
Setyabudhi, A. L., & Sipahutar, I. (2019, May). Application Of Six Sigma Methodology To Improve the Product Quality Of Moldings Plastic (Case Study: PT Mega Technology Batam). In IOP Conference Series: Materials Science and Engineering (Vol. 505, No. 1, p. 012067). IOP Publishing.
https://iopscience.iop.org/article/10.1088/1757-899X/505/1/012067/pdf
Wati, W. R., Anakotta, R., & Sudibyo, D. (2020). The Use of Tree Diagram Technique in Teaching Vocabulary. INTERACTION:
Unduhan
Diterbitkan
Cara Mengutip
Terbitan
Bagian
Lisensi
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
