Peningkatan Kinerja Mesin Loading Arm dengan Total Productive Maintenance

M. Riza, Alfa Firdaus

Abstract


Machines or equipment are the most important part of a work system. Machines require effective and efficient maintenance to be able to guarantee and support business processes so they can operate properly. Maintenance activities are the most important part of the company's business programs in both the manufacturing and service industries. The Middle East Gas Industry is one of the industries that runs gas service processes. Based on observations, it was found that the engine had a breakdown problem which resulted in the machine not being able to operate optimally. This study aims to analyze the factors that cause the machine to experience a break down and make improvements so that the engine performance increases. This study uses the Fishbone method and Total Productive Maintenance. The research object was carried out on the Loading Arm machine. The problems that occur are caused by damage to Swifel. Improvements are made by carrying out the TPM pillars, namely planned maintenance and focused improvement. The results of the study show that during the initial period of 2023 there will be no leaks in the seals thereby increasing the performance of the Loading Arm and increasing productivity.


Keywords


Breakdown; Loading Arm; Total Productive Maintenance

Full Text:

PDF

References


Ahmadi, R. (2005). Memahami Metodologi Penelitian Kualitatif (1st ed.). Universitas Negeri Malang.

Bekar, E. T., Skoogh, A., & Cetin, N. (2019). Prediction of Industry 4.0’s Impact on Total Productive Maintenance Using a Real Manufacturing Case. Proceedings of the International Symposium for Production Research 2018, 136–149. https://doi.org/10.1007/978-3-319-92267-6

Ebrahimi, M., Ghomi, S. M. T. F., & Karimi, B. (2020). Application of the preventive maintenance scheduling to increase the equipment reliability: Case study-bag filters in cement factory. Journal of Industrial and Management Optimization, 16(1), 189–205. https://doi.org/10.3934/jimo.2018146

Fadhilah, B., Aulia, P., & Pratama, A. J. (2020). Overall Equipment Effectiveness (OEE) Analysis to Minimize Six Big Losses in Continuous Blanking Machine. IJIEM (Indonesian Journal of Industrial Engineering & Management), 1(1), 25–32.

Jaqin, C., Rozak, A., & Purba, H. H. (2020). Case Study in Increasing Overall Equipment Effectiveness on Progressive Press Machine Using Plan-do-check-act Cycle. International Journal of Engineering, 33(11), 2245–2251. https://doi.org/10.5829/ije.2020.33.11b.16

Kuncahyo, D. S. (2014). Pendekatan Penerapan Total Productive Maintenance (Tpm) Di Stasiun Press Palm Oil Pada Mesin Digester Dan Mesin Press Pt. Bangkitgiat Usaha Mandiri Dengan Menggunakan Indikator Oee Dan Metode Fmeca (Failure Mode Effect and Critical Analysis). Penelitian Dan Aplikasi Sistem Dan Teknik Industri, 8(3), 436–450.

Kwaso, M. J., & Telukdarie, A. (2018). Evaluating the impact of Total Productive Maintenance elements on a manufacturing process. Proceedings of the International Conference on Industrial Engineering and Operations Management, 2018(JUL), 546–557.

Manjunatha, B., Srinivas, T. R., & Ramachandra, C. G. (2018). Implementation of total productive maintenance (TPM) to increase overall equipment efficiency of an hotel industry. MATEC Web of Conferences, 144. https://doi.org/10.1051/matecconf/201714405004

Morozov, I. V., Potanina, Y. M., Voronin, S. A., Kuchkovskaya, N. V., & Siliush, M. D. (2018). Prospects for the development of the oil and gas industry in the regional and global economy. International Journal of Energy Economics and Policy, 8(4), 55–62.

Nasir, M., Morrow, H. T., & Rimawan, E. (2019). Application Total Productive Maintenance (TPM) To Increase The Effectiveness Of Engines With OEE as A Tool to Measure in the Industrial Packaging Cans. International Journal of Innovative Science and Research Technology, 4(7), 1314–1331.

Pačaiová, H., & Ižaríková, G. (2019). Base principles and practices for implementation of total productive maintenance in automotive industry. Quality Innovation Prosperity, 23(1), 45–59. https://doi.org/10.12776/QIP.V23I1.1203

Prabowo, H. A., Suprapto, Y. B., & Farida, F. (2018). The Evaluation of Eight Pillars Total Productive Maintenance (TPM) Implementation and Their Impact on Overall Equipment Effectiveness (OEE) and Waste. Sinergi, 22(1), 13–18. https://doi.org/10.22441/sinergi.2018.1.003

Purba, H. H., Wijayanto, E., & Aristiara, N. (2018). Analysis of Overall Equipment Effectiveness (OEE) with Total Productive Maintenance Method on Jig Cutting : A Case Study in Manufacturing Industry. Journal of Scientific and Engineering Research, 5(7), 397–406.

Sen, R. S., Majumdar, G., & Nallusamy, S. (2019). Enhancement of overall equipment effectiveness through implementation of total productive maintenance. Proceedings of the International Conference on Industrial Engineering and Operations Management, July, 475–484.

Setiawan, I. (2021). Integration of Total Productive Maintenance and Industry 4.0 to increase the productivity of NC Bore machines in the Musical Instrument Industry. Proceedings of the 11th Annual International Conference on Industrial Engineering and Operations Management Singapore, 4701–4711.

Singh, S., Agrawal, A., Sharma, D., Saini, V., Kumar, A., & Praveenkumar, S. (2022). Implementation of Total Productive Maintenance Approach: Improving Overall Equipment Efficiency of a Metal Industry. Inventions, 7(4), 1–14. https://doi.org/10.3390/inventions7040119

Sugiyono. (2017). Metode Penelitian Kuantitatif, Kualitatif, dan R&D (1st ed.). CV Alfabeta.

Sukma, D. I., Prabowo, H. A., Setiawan, I., Kurnia, H., & Maulana, I. (2022). Implementation of Total Productive Maintenance to Improve Overall Equipment Effectiveness of Linear Accelerator Synergy Platform Cancer Therapy. International Journal of Engineering, 35(7), 1246–1256. https://doi.org/10.5829/ije.2022.35.07a.04

Wenchi, S., Wang, J., Wang, X., & Chong, H. (2015). An Application of Value Stream Mapping for Turnaround Maintenance in Oil and Gas Industry: Case Study and Lessions Learned. Proceedings 31st Annual ARCOM Conference, September, 813–822.


Refbacks

  • There are currently no refbacks.


Copyright (c) 2023 Proceeding Mercu Buana Conference on Industrial Engineering

Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Journal ISSN:

Portal ISSNe-ISSN
2988-4284

Tim Editorial Office
Proceeding Mercu Buana Conference on Industrial Engineering
Program Studi Magister Teknik Industri Universitas Mercu Buana
Jl. Raya Meruya Selatan No. 1 Kembangan Jakarta Barat
Email: [[email protected]]
Website: https://publikasi.mercubuana.ac.id/index.php/mbcie/

The Journal is Indexed and Journal List Title by: