IMPLEMENTASI PROGRAM TPM (TOTAL PRODUCTIVE MAINTENANCE) MESIN CJ4 DI PT. KIMBERLY-CLARK INDONESIA

Abstract

Abstract. The objective this research is to review the effectiveness of CJ4
machine by the program of Total Productive Maintenance (TPM) in PT Kimberly
Clark Indonesia. The research is descriptive method (case study) by using
quantitative and qualitative approach. The measurement of effectivess level CJ4
machine of PT KCI using method Overall Equipment Evectivenss (OEE), which
its calculation starting on January-December 2014 found that the value is still low
compared with the standard value < 85% (world class manufacture-JIPM
standard). The dominant factor that cause losses at CJ4 machine were: breakdown
loss and reduced speed loss. The suggestion for the future are: do the
comprehensive traing for the operator for increasing their skills and conducting
inspection material holisticly, did not randomly either before entering the
warehouse nor before the matherial is being used and applied 5S program, and
also always doing continuous improvement (Kaizen). This value should be
improved to achieve the world class manufacture according to Japan Institute
Plant Maintenance.
Keywords: Total productive maintenance, Overall equipment effectiveness, 5S,
Autonomous maintenance, Preventive maintenance.