Analysis of Total Productive Maintenance Using Overall Resource Effectiveness (ORE) Methods on Pellet Mill 3 Machine in PT. XYZ

Tasya Az'zahra Puspita Wardhani, Endang Pudji Widjajati

Abstract


Pellet Mill is a critical machine in producing animal feed in pellets and crumbles at PT XYZ. In the production process, PT XYZ has three pellet mill machines actively operating, with the highest indication of breakdown time on pellet mill machine 3. This high breakdown time affects the productivity and effectiveness of the related machines. In this research focuses on knowing the effectiveness value of the pellet mill 3 machines using the Overall Resource Effectiveness (ORE) method and determining the factors that affect the effectiveness value. From these factors, improvement recommendations are then given based on total productive maintenance (TPM) concept to maintain and increase the effective value of the pellet mill 3 machine. Based on the calculation results using the Overall Resource Effectiveness (ORE) method for the pellet mill 3 machine, the effectiveness value is 71.41%, below the Japan Institute of Plant Maintenance (JIPM) standard of 85%. The factor that causes the low ORE is power efficiency, which averages 81.71%. To increase The ORE value of the pellet mill 3 machine, the pillars of total productive maintenance applied 5S, autonomous maintenance, planned maintenance, focussed improvement, Early Equipment Management, Training and Education, Quality Maintenance, and also the safety health environment.

Keywords


Total productive maintenance; Overall resource effectiveness; Pellet mill

Full Text:

PDF

References


Aprina, B. (2019). ANALISA OVERALL RESOURCE EFFECTIVENESS UNTUK MENINGKATKAN DAYA SAING DAN OPERATIONAL EXCELLENCE Pasar konstruksi dan sektor bahan bangunan Indonesia telah berkembang secara signifikan , didorong oleh pesatnya. JITMI (Jurnal Ilmiah Teknik Dan Manajemen Industri), 2.

Baety, R., Budiasih, E., Tatas, F., Atmaji, D., Industri, F. R., Telkom, U., & Big, S. (2019). PENERAPAN TOTAL PRODUCTIVE MAINTENANCE ( TPM ) DALAM BOTTLENECK AUTO-PART MACHINING LINE MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS ( OEE ) APPLICATION OF TOTAL PRODUCTIVE MAINTENANCE ( TPM ) IN BOTTLENECK AUTO-PART MACHINING LINE USING OVERALL EQ.

Basak, S., Baumers, M., Holweg, M., Hague, R., & Tuck, C. (2022). Reducing production losses in additive manufacturing using overall equipment effectiveness. Additive Manufacturing, 56(January), 102904. https://doi.org/10.1016/j.addma.2022.102904

Dawood, L. M., & Abdullah, Z. H. (2018). Study Impact of Overall Equipment and Resource Effectiveness onto Cement Industry. Journal of University of Babylon 26(3), 187-198. https://www.journalofbabylon.com/index.php/JUBES/article/view/1117

Erlin, M. N., Susetyo, A. E., & Ma’arif, S. (2022). Effectiveness Analysis of Pelletizer Machine Using Overall Resource Effectiveness (ORE) and Failure Mode and Effect Analysis (FMEA) Methods at PT Multi Energi Biomassa. Interbational Conference on Sustainable Engineering and Technology, 143–154.

Fauzi, H., Alhilman, J., Tatas, F., & Atmaji, D. (2021). Analisis Penerapan Overall Equipment Effectiveness (OEE) dan Overall Resource Effectiveness (ORE) Dalam Mengevaluasi Efektivitas Mesin CNC Millac Di PT Dirgantara Indonesia. E-Proceeding of Engineering, 8(2), 2107.

Maulana, F. E., Atmaji, F. T. D., & Pamoso, A. (2020). Usulan Penerapan Total Productive Maintenance (TPM) Office Menggunakan Overall Resource Equipment (ORE) Untuk Mesin Air Jet Loom (AJL). 13–18.

Nurprihatin, F., Angely, M., & Tannady, H. (2019). Total Productive Maintenance Policy to Increase Effectiveness and Maintenance Performance Using Overall Equipment Effectiveness. 6(3), 184–199. https://doi.org/10.22105/jarie.2019.199037.1104

Puspita, L. E., & Widjajati, E. P. (2021). Pengukuran Efektivitas Mesin Latexing Pada Produksi Karpet Permadani Dengan Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Overall Resource Effectiveness (Ore) Di Pt. Xyz. Juminten, 2(4), 1–12. https://doi.org/10.33005/juminten.v2i4.295

Putra, S. S. W., & Rahmawati, B. D. (2022). Raw Mill Machine Effectiveness Measurement through the Total Productive Maintenance (TPM) Implementation. Opsi, 15(2), 153. https://doi.org/10.31315/opsi.v15i1.7729

Ramadhan, F. N., Budiasih, E., & Pamoso, A. (2021). Evaluasi Efektivitas Pemanfaatan Mesin Cnc Hurco Dengan Metode Overall Equipment Effectiveness (Oee) Dan Overall Resource Effectiveness (Ore) Evaluation of the Effectiveness of Utilizing Hurco Cnc Machine With Overall Equipment Effectiveness (Oee) and Ove. 8(5), 7048–7057.

San, S. (2021). A Systematic Literature Review of Total Productive Maintenance On Industries. Performa: Media Ilmiah Teknik Industri, 20(2), 97. https://doi.org/10.20961/performa.20.2.50087

Setiawan, I. (2021). Integration of total productive maintenance and industry 4.0 to increase the productivity of nc bore machines in the musical instrument industry. Proceedings of the International Conference on Industrial Engineering and Operations Management, March, 4701–4711.

Tammya, E., & Herwanto, D. (2021). Analisis Efektivitas Mesin Debarker Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Di PT. XYZ Kuningan, Jawa Barat. SITEKIN: Jurnal Sains, Teknologi Dan Industri, 19(1), 20–27.

Tiara, D. P., Rosmadenis, P. S., & Wahyudin, W. (2023). Analisis Pemeliharaan Mesin Pulper Menggunakan Metode Total Productive Maintenance dengan Pendekatan Overall Equipment Effectiveness di Kedai Kopi Aceng. VIII(2), 5191–5196.

Wardani, I. K., Tatas, F., Atmaji, D., & Alhilman, J. (2020). An Autonomous Maintenance Design Based on Overall Resource Effectiveness ( ORE ) Analysis : A Case Study of Paving Molding Machine. 6869. https://doi.org/10.23917/jiti.v20i2.15627

Zulfatri, M. M., Alhilman, J., & Atmaji, F. T. D. (2020). Pengukuran Efektivitas Mesin Dengan Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Overall Resource Effectiveness (Ore) Pada Mesin Pl1250 Di Pt Xzy. JISI: Jurnal Integrasi Sistem Industri, 7(2), 123. https://doi.org/10.24853/jisi.7.2.123-131

(Aprina, 2019),(Baety et al., 2019),(Basak et al., 2022)(Fauzi et al., 2021)(Nurprihatin et al., 2019)(Putra & Rahmawati, 2022) (Tammya,2021),(Wardani, 2020),

(Erlin,2022),(Maulana et al., 2020)




DOI: http://dx.doi.org/10.22441/ijiem.v4i3.21478

Refbacks

  • There are currently no refbacks.


Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

IJIEM - Indonesian Journal of Industrial Engineering & Management
Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana
Kampus Menteng - Gedung Tedja Buana, Floor 4th  
Jl. Menteng Raya No. 29  Jakarta Pusat- Indonesia
Tlp.: +62 21 31935454 Fax: +62  21 31934474
http://publikasi.mercubuana.ac.id/index.php/ijiem

Email:  [email protected]

 

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

 

Web Analytics Made Easy - Statcounter View My Stats

The journal is indexed by: