Implementasi Metode Kaizen di Berbagai Industri: Kajian Literatur Sistematis

Hasiholan Manurung, Dias Irawati Sukma, Indra Maulana Fahturizal

Abstract


Increasing productivity and reducing production costs are major factors in improving performance as a way for the advancement of a company or organization. The kaizen method is a proven method and is practiced in variousfieldsin various countries. The purpose of this paper is to identify and explore the implementation of the kaizen method in industry and analyze the benefits obtained. This paper finds a strategy in the form of new regulations that can be updated according to the need to increase productivity and minimize expenditure. The method used is a literature review of various scientific articles related to the implementation of the kaizen method in various industries that have been widely implemented in various fieldsin many countries. The results obtained from the identification of various articlesshow that the kaizen method is very effective in managing the resources owned by a company or organization with a measurable impact and can be adjusted according to circumstances


Keywords


Kaizen; Quality; Evaluation; Improvement; Productivity

Full Text:

PDF

References


Al-Hyari, K. A., Zaid, M. K. A., Arabeyyat, O. S., & ... (2019). The applications of Kaizen methods in project settings: applied study in Jordan. The TQM …. https://www.emerald.com/insight/content/doi/10.1108/TQM-03-2019-0078/full/html

Alvarado-Ramírez, K. M., Pumisacho-Álvaro, V. H., & ... (2018). Kaizen, a continuous improvement practice in organizations. The TQM …. https://www.emerald.com/insight/content/doi/10.1108/TQM- 07-2017-0085/full/html

Álvarez-García, J., Durán-Sánchez, A., & Río, M. C. del. (2018). Systematic bibliometric analysis on Kaizen in scientific journals. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-12-2017-0171/full/html

Arya, A. K., & Choudhary, S. (2015). Assessing the application of Kaizen principles in Indian small-scale industry. International Journal of Lean Six Sigma. https://www.emerald.com/insight/content/doi/10.1108/IJLSS-11-2014-0033/full/html

Aziz, N. D., Ariff, N. R. M., & Nawawi, A. H. (2020). Reinforcing Building Information Modelling (BIM) using Kaizen in the Facilities Management Industry. In Global Business and …. gbmrjournal.com. http://www.gbmrjournal.com/pdf/v12n1/V12N1-6.pdf

Baril, C., Gascon, V., Miller, J., & Côté, N. (2016). Use of a discrete-event simulation in a Kaizen event: A case study in healthcare. European Journal of Operational …. https://www.sciencedirect.com/science/article/pii/S0377221715007912

Bellgran, M., Kurdve, M., & Hanna, R. (2019). Cost driven Green Kaizen in pharmaceutical production– Creating positive engagement for environmental improvements. Procedia CIRP. https://www.sciencedirect.com/science/article/pii/S221282711930602X

Bortolotti, T., Boscari, S., Danese, P., Suni, H. A. M., & ... (2018). The social benefits of kaizen initiatives in healthcare: an empirical study. International Journal of …. https://www.emerald.com/insight/content/doi/10.1108/IJOPM-02-2017-0085/full/html

Cannas, V. G., Pero, M., Pozzi, R., & ... (2018). Complexity reduction and kaizen events to balance manual assembly lines: an application in the field. International Journal of …. https://www.tandfonline.com/doi/abs/10.1080/00207543.2018.1427898

Carnerud, D., Jaca, C., & Bäckström, I. (2018). Kaizen and continuous improvement–trends and patterns over 30 years. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-03- 2018-0037/full/html

Chakraborty, B., Mukherjee, R., & Sengupta, J. (2013). Structural insights into the mechanism of translational inhibition by the fungicide sordarin. Journal of Computer-Aided Molecular Design, 27(2), 173–184.

Chan, C. O., & Tay, H. L. (2018). Combining lean tools application in kaizen: a field study on the printing industry. International Journal of Productivity and …. https://www.emerald.com/insight/content/doi/10.1108/IJPPM-09-2016-0197/full/html

Cheng, L. J. (2018). Implementing Six Sigma within Kaizen events, the experience of AIDC in Taiwan. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-02-2017- 0017/full/html

Cherrafi, A., Elfezazi, S., Hurley, B., & ... (2019). Green and Lean: a Gemba–Kaizen model for sustainability enhancement. … Planning & Control. https://www.tandfonline.com/doi/abs/10.1080/09537287.2018.1501808

Chiarini, A., Baccarani, C., & Mascherpa, V. (2018). Lean production, Toyota production system and kaizen philosophy. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM- 12-2017-0178/full/html

Chung, C. H. (2018). The Kaizen Wheel–an integrated philosophical foundation for total continuous improvement. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-03- 2018-0029/full/html?fullSc=1

Darmawan, H., Hasibuan, S., & ... (2018). Application of Kaizen Concept with 8 Steps PDCA to Reduce in Line Defect at Pasting Process: A Case Study in Automotive Battery. In International Journal of…. academia.edu.

http://www.academia.edu/download/57878424/Application_Kaizen_Concept_to_Reduce_in_Line_ Defect_at_Pasting_Process.pdf

Debnath, R. M. (2019). Enhancing customer satisfaction using Kaizen: a case study of Imperial Tobacco Company (ITC). Journal of Advances in Management Research. https://www.emerald.com/insight/content/doi/10.1108/JAMR-01-2018-0009/full/html

Dewia, V. A., Imrona, A., Wiyonoa, B. B., & ... (2020). The Implementation of Kaizen in the Medical Doctor Study Program. In Revista …. revistaclinicapsicologica.com. https://revistaclinicapsicologica.com/data-cms/articles/oldissue/20200918073454am.pdf

Ferreira, D. M. C., & Saurin, T. A. (2019). A complexity theory perspective of kaizen: a study in healthcare. Production Planning & Control. https://www.tandfonline.com/doi/abs/10.1080/09537287.2019.1615649

Fonseca, L. M., & Domingues, J. P. (2018a). The best of both worlds? Use of Kaizen and other continuous improvement methodologies within Portuguese ISO 9001 certified organizations. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-12-2017-0173/full/html?fullSc=1

Fonseca, L. M., & Domingues, J. P. (2018b). The best of both worlds? Use of Kaizen and other continuous improvement methodologies within Portuguese ISO 9001 certified organizations. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-12-2017-0173/full/html?fullSc=1

Gonzalez-Aleu, F., Aken, E. M. Van, Cross, J., & ... (2018). Continuous improvement project within Kaizen: critical success factors in hospitals. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-12-2017-0175/full/html

Habidin, N. F., Hashim, S., Fuzi, N. M., & ... (2018). Total productive maintenance, kaizen event, and performance. International Journal of …. https://www.emerald.com/insight/content/doi/10.1108/IJQRM-11-2017-0234/full/html

Hasan, Z., & Hossain, M. S. (2018). Improvement of effectiveness by applying pdca cycle or kaizen: an experimental study on engineering students. Journal of Scientific Research. https://www.banglajol.info/index.php/JSR/article/view/35638

Henfrey, S. A. (2018). Kaizen: working responsively with psychopathic traits. Journal of Criminological Research, Policy and …. https://www.emerald.com/insight/content/doi/10.1108/JCRPP-11-2017- 0034/full/html

Higuchi, Y., Nam, V. H., & Sonobe, T. (2015). Sustained impacts of Kaizen training. Journal of Economic Behavior & …. https://www.sciencedirect.com/science/article/pii/S0167268115002760

Ishijima, H., Nishikido, K., Teshima, M., & ... (2019). Introducing the “5S-KAIZEN-TQM” approach into public hospitals in Egypt. International Journal of …. https://www.emerald.com/insight/content/doi/10.1108/IJHCQA-06-2018-0143/full/html

Kregel, I. (2019). Kaizen in university teaching: continuous course improvement. International Journal of Lean Six Sigma. https://www.emerald.com/insight/content/doi/10.1108/IJLSS-08-2018-0090/

KUMAR, A. D. S. (n.d.). Lean-Kaizen implementation: a roadmap for identifying continuous improvement opportunities in Indian small and medium sized enterprise. In academia.edu. http://www.academia.edu/download/55937658/10.1108_JEDT-08-2017-00833.pdf

Kumar, S., Dhingra, A. K., & Singh, B. (2018). Cost reduction by value stream mapping using Lean-Kaizen concept: a case study. International Journal of …. https://www.inderscienceonline.com/doi/abs/10.1504/IJPQM.2018.091166

Maarof, M. G., & Mahmud, F. (2016). A review of contributing factors and challenges in implementing kaizen in small and medium enterprises. In Procedia Economics and Finance. core.ac.uk. https://core.ac.uk/download/pdf/82713854.pdf

Macpherson, W. G., Lockhart, J. C., Kavan, H., & ... (2015). An examination of kaizen drift in Japanese genba. In Kindai Management …. researchgate.net. https://www.researchgate.net/profile/Wayne_Macpherson/publication/264861381_An_Examination_of_Kaizen_Drift_in_Japanese_Genba_Implications_for_Business_in_the_Anglosphere/links/53f3c b130cf256ab87b707d5/An-Examination-of-Kaizen-Drift-in-Japanese-Genba-Impli

Melo, V. V. de, & Banzhaf, W. (2017). Improving the prediction of material properties of concrete using Kaizen Programming with Simulated Annealing. Neurocomputing. https://www.sciencedirect.com/science/article/pii/S092523121730231X

Mendez, J., & Vila-Alonso, M. (2018). Three-dimensional sustainability of Kaizen. The TQM Journal. https://www.emerald.com/insight/content/doi/10.1108/TQM-12-2017-0179/full/html

Paing, W. P., & Prabnasak, J. (2019). Determinants of Port Performance–Case Study of Five Major Container Ports in Myanmar. IOP Conference Series: Materials.

https://iopscience.iop.org/article/10.1088/1757-899X/639/1/012004/meta

Rossini, M., Audino, F., Costa, F., Cifone, F. D., & ... (2019). Extending lean frontiers: A kaizen case study in an Italian MTO manufacturing company. … International Journal of …. https://link.springer.com/article/10.1007/s00170-019-03990-x

Som, P. K. L., Myeong-amom, T., & ... (2020). Increasing the Efficiency of the Bottled Water Packaging Process Movement by Using the Kaizen Concept: Case Study Drinking Water Factory. In Industrial Technology …. ph02.tci-thaijo.org. https://ph02.tci- thaijo.org/index.php/IndustrialTechnology/article/download/241877/164277

Suárez-Barraza, M. F., & ... (2015). Bringing Kaizen to the classroom: lessons learned in an Operations Management course. … Quality Management & …. https://www.tandfonline.com/doi/abs/10.1080/14783363.2015.1068594

Umeda, Y., Ota, J., Kojima, F., Saito, M., Matsuzawa, H., & ... (2019). Development of an education program for digital manufacturing system engineers based on ’Digital Triplet’concept. Procedia …. https://www.sciencedirect.com/science/article/pii/S2351978919304214

Utama, A. (2019). Cost Reduction Innovation Sebagai Bentuk Implementasi Kaizen Costing Untuk Cost Competitiveness Dan Pencapaian Target …. core.ac.uk. https://core.ac.uk/download/pdf/267903751.pdf

Vameghestahbanati, M., Marsland, I., & ... (2019). Key Performance Indicators in Multidimensional Constellations for Uplink SCMA Systems. 2019 16th Canadian …. https://ieeexplore.ieee.org/abstract/document/8929897/

Vento, M. O., Alcaraz, J. L. G., Macías, A. A. M., & ... (2016). The impact of managerial commitment and Kaizen benefits on companies. Journal of Manufacturing …. https://www.emerald.com/insight/content/doi/10.1108/JMTM-02-2016-0021/full/html

Villar-Fidalgo, L., Escudero, M. M. E., & ... (2019a). Applying kaizen to the schedule in a concurrent environment. … Planning & Control. https://www.tandfonline.com/doi/abs/10.1080/09537287.2019.1566281

Villar-Fidalgo, L., Escudero, M. M. E., & ... (2019b). Applying kaizen to the schedule in a concurrent environment. … Planning & Control. https://www.tandfonline.com/doi/abs/10.1080/09537287.2019.1566281

Vo, B., Kongar, E., & Barraza, M. F. S. (2019). Kaizen event approach: a case study in the packaging industry. International Journal of Productivity …. https://www.emerald.com/insight/content/doi/10.1108/IJPPM-07-2018-0282/full/html


Refbacks

  • There are currently no refbacks.


Copyright (c) 2021 Prosiding Seminar Nasional Mercu Buana Conference on Industrial Engineering

Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Journal ISSN:

Portal ISSNe-ISSN
2988-4284

Tim Editorial Office
Proceeding Mercu Buana Conference on Industrial Engineering

Program Studi Magister Teknik Industri Universitas Mercu Buana
Jl. Raya Meruya Selatan No. 1 Kembangan Jakarta Barat
Email: [[email protected]]
Website: https://publikasi.mercubuana.ac.id/index.php/mbcie/

The Journal is Indexed and Journal List Title by:

 

 

in Collaboration with: