USULAN PENERAPAN TOTAL PRODUCTIVE MAINTENANCE (TPM) GUNA MENINGKATKAN KINERJA MESIN ELEKTROPLATING DI PERUSAHAAN FURNITUR TANGERANG

Abstract

Abstract. PT. Utama Raya Motor Industry is a company engaged in the field of
furniture have a problem relating with the frequency of downtime continues to
increase every time due to the damage caused to machinery. Therefore, the
necessary steps to be able to cope with and prevent such problems. Total
Productive Maintenance (TPM) is one method that can be used to improve the
productivity and efficiency of machinery effectively. One application of TPM is a
measure the Overall Equipment Effectiveness (OEE), then proceed with the six
big losses OEE measurement to determine the efficiency of the missing and the
largest contributing factors that lead to low effectiveness of the six factors six big
losses. The data used from January to December 2014 with the object of research
electroplating machine. During the month the average value obtained average
value results are low. From these measurements indicate that the setup and
adjustment losses has donated the biggest losses in the engine electroplating,
followed idling and minor stoppages losses. So that the necessary repairs heating
system solution and electroplating machine filter system to reduce losses that
occur due to setup and adjustment losses and losses idling and minor stoppages.
Keywords: TPM, OEE, six big losses, Pareto diagram, cause-effect diagram.