Penerapan Statistical Process Control (SPC) dan Failure Mode Effect Analysis (FMEA) pada Proses Produksi Tisu Wajah
DOI:
https://doi.org/10.22441/pasti.2020.v14i3.007Kata Kunci:
Quality, SPC, FMEA, RPN, 5W 2HAbstrak
The purpose of this study is to identify the type of defects that occur, identify the causative factors of disability using SPC and FMEA methods to improve the competitiveness of network companies in PT. Xyz. From the results of the control map there is 1 point above the UCL limit that occurred in the 6th month. Furthermore, analysis with pareto diagram, which is known to be the most dominant defect there are 3 or 30% piece is not up to standard, 27% folds are not aligned, 23% sealing results are not perfect. From the highest percentage of analysis with fish bone diagrams, there are several factors that cause differences, namely human factors are less thorough, machines lack maintenance, methods are not up to standard, hygiene environment is poorly maintained and raw materials are not good. Furthermore, the analysis using FMEA to determine the priority scale obtained that the priority scale based on the RPN table including the sealing result was difficult to open with a total of RPN 338.8, the folds were not aligned with the total RPN of 212 and the pieces were not symmetrical with a total of RPN 106.5. Based on rpn table, proposed repair using 5W+1H obtained by proposed daily briefaing, scheduled machine checking, checking before materials are used, ensuring the settings on the machine according to standards.
Unduhan
Referensi
Arliawan, M. A., Widharto, Y., & Nurkertamanda, D. (2019). Analisis faktor keterlambatan kedatangan bahan kemas pada fungsi procurement dengan metode Failure Mode And Effect Analysis (FMEA) Pada PT. XYZ. 1st Conference on Industrial Engineering and Halal Industries (CIEHIS), pp.156–159.
Ghivaris, G. A., Soemadi, K., & Desrianty, A. (2015). Usulan Perbaikan Kualitas Proses Produksi Rudder Tiller di PT. Pindad Bandung Menggunakan FMEA dan FTA. Reka Integr, 3(4), pp.73-84.
Heizer, J., & Render, B. (2015). Manajemen Operasi (Operations Management). Jakarta: Salemba Empat.
Ling, C. H. & Mansori, S. (2018). The Effects Of Product Quality On Customer Satisfaction And Loyalty: Evidence From Malaysian Engineering Industry. International Journal of Industrial Marketing, 3(1), pp.20–35.
Lisbô, M. G. P. & Godoy L. P. (2012). Aplicação Do Método 5W2H No Processo Produtivo Do Produto: A Joia. Iberoamerican Journal of Industrial Engineering, 4(7), 32–47.
Liu, H. C., Liu, L. & Liu, N. (2013). Risk Evaluation Approaches In Failure Mode And Effects Analysis: A Literature Review. Expert Systems with Applications, 40(2), pp.828–838.
Meri, M., Irsan, & Wijaya, H. (2017). Analisis Pengendalian Kualitas Pada Produk Sms (Sumber Minuman Sehat) Dengan Metode Statistical Process Control (SPC). Jurnal Teknologi, 7(1), pp.119-126.
Mitra, A. (2016). Fundamentals of Quality Control and Improvement. Canada: John Wiley & Sons.
Montgomery, D. C. (2007). Introduction To Statistical Quality Control. USA: John Wiley & Sons
Pratama, A. (2018). Analisis Produk Cacat Brake Wheel (PT. Panasonic) dengan Menggunakan Metode Seventools di CV. Sumber Baja Perkasa. Integated Lab Journal, 5(2), pp.62-72.
Ratri, E. M., Bambang, G, E., & Singgih, M. (2018). Peningkatan Kualitas Produk Roti Manis pada PT Indoroti Prima Cemerlang Jember Berdasarkan Metode Statistical Process Control (SPC) dan Failure Mode and Effect Analysis (FMEA). e-Journal Ekonomi Bisnis dan Akuntansi, 5(2), pp.200–207.
Sallis, E. (2014). Total Quality Management In Education. UK: Kogan Page.
Solihudin, M. (2017). Pengendalian Kualitas Produksi dengan Statistical Process Control (SPC). Journal of Industrial Engineering and Management Systems, 10 (1), pp.1-11.
Unduhan
Diterbitkan
Cara Mengutip
Terbitan
Bagian
Lisensi
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
