Analisis Value Stream Mapping dan Eco-Efficiency Untuk Meminimasi Waste dan Dampak Negatif Terhadap Lingkungan Proses Produksi Kayu Lapis
DOI:
https://doi.org/10.22441/oe.2021.v13.i2.056Kata Kunci:
value stream mapping, eco-efficiency, plywoodAbstrak
PT. Sumber Graha Sejahtera (Sampoerna Kayoe) is a company that produces plywood products. In identification, the company still produces waste in its production process. Therefore, efforts are needed to minimize waste in order to make the process more efficient and identify whether the process is environmentally friendly with consideration of the level of eco efficiency. This research includes steps, among others, by analyzing the value stream mapping to find out activities that have value added and are categorized as NVA. Furthermore, environmental impact measurement is carried out using LCA (Life Cycle Analysis). In the plywood production process, the waste that often occurs is the presence of bubbles in the plywood. From the measurement results for 1 piece of plywood, the Life Cycle Impact Assessment Damage Category Human Health is 0.00246 DAILY, Damage Category Ecosystem Quality is 0.0135 PDF*m2yr and for Damage Category Resources is 0.0008 MJ surplus. The eco cost is IDR 1,266,196.44. The proposed process to minimize waste is to combine the grading process and the final packaging process so that there is no waiting lag from the grading process to the final packaging process.
Unduhan
Referensi
Aisyah, S., Machfud, Sukardi & Suparno, O., 2018. Assessment Indeks Lean dan Green pada SMEs Cokelat Bean to Bar di Indonesia. Jurnal Teknologi Industri Pertanian, 7 Desember, 28(3), pp. 300-308.
Alaca, H. & Ceylan, C., 2011. Value Chain Analysis using Value Stream Mapping: White Good. Kuala Lumpur, Research Gate.
Apriliani, I., 2018. Analisis Penentuan Harga Pokok Produksi Dalam Menetapkan Harga Jual Ditinjau dari Perspektif Ekonomi Islam (Studi Pada Industri Ikan Teri Asin Pulau Pasaran Bandar Lampung), Lampung: UNIVERSITAS ISLAM NEGERI RADEN INTAN LAMPUNG.
Batubara, S. & Kudsiah, F., 2012. Penerapan Konsep Lean Manufacturing Untuk Meningkatkan Kapasitas Produksi (Studi Kasus : Lantai Produksi Pt.Tata Bros Sejahtera). Jurnal Teknik Industri, 2(2), pp. 147-159.
Collinson Grant, 2018. Managing complexity : How to optimise choice and profit in tandem. 1 ed. London: Collinson Grant.
Franchetti, M. J., 2015. Lean Six Sigma for Engineers and Managers with Case Study Applied. 1 ed. Boca Raton(Florida): CRC Press.
Hawari, N. A., 2021. Life Cycle Assessment (LCA) Untuk Rantai Pasok Agroindustri Perkebunan Kelapa Sawit, PEKANBARU: UNIVERSITAS ISLAM NEGERI SULTAN SYARIF KASIM RIAU.
Hudori, M. & Panjaitan, N., 2016. Application Of Value Stream Mapping In The NVOCC FCL Service Process to Minimize Delay in Submission of the Document (A Case Study in PT Yusen Logistics Indonesia). Padang, M. Hudori, pp. 1-8.
Ikatrinasari, Z. F., Hasibuan, S. & Kosasih, K., 2018. The Implementation Lean and Green Manufacturing through Sustainable Value Stream Mapping. Jakarta, IOP Publishing Ltd.
Jaffar, A., Kasolang, S. & Ghaffar, Z. A., 2015. Management of seven wastes: A case study in an automotive vendor. Jurnal Teknologi, 31 May, 76(6), pp. 19-23.
Kapilani, R., 2007. Sistem Produksi Unit Industri Plywood (Kayu Lapis) PT Harjohn Timber & PT Sari Bumi Kusuma (Alas Kusuma Group), Yogyakarta: s.n.
Kurniawan, A. A., 2015. Penerapan Lean Manufacturing di Stasiun Assembly di PT. Mega Andalan Kalasan, Yogyakarta: Universitas Atma Jaya Yogyakarta.
Lestari, K. & Susandi, D., 2019. Penerapan Lean Manufacturing untuk mengidentifikasi waste pada proses. Majalengka, POLBAN, pp. 1-9.
Mahastuti, N., 2017. Analisis Gate to Gate Dengan Metode Eco Indicator 99 (H) Pada Pengukuran Eko Efisiensi di Industri Kecil, Surakarta: UNIVERSITAS MUHAMMADIYAH SURAKARTA.
Pattiapon, M., Maitimu, N. & Magdalena, I., 2020. Penerapan Lean Manufacturing Guna Meminimasi Waste Pada Lantai Produksi (Studi Kasus: UD. FILKIN). ARIKA, Febuari, 14(1), pp. 23-36.
Prabowo, R., 2019. Integration of Lean and Green Manufacturing to Sustainability Improving at PT. Textile Jaya Gemilang. TiBuana, 2(2), pp. 14-25.
Pratama, W. A., 2019. Usulan Perbaikan Proses Produksi Untuk Meminimasi Waste pada Part Head Casing Meteran AIr di PT. Multi Instrumentasi dengan Pendekatan Lean Manufacturing, Bandung: Universitas Telkom.
Putri, A. Y., 2019. Pengaruh Eco-Efficiency Terhadap Nilai Perusahaan Dengan Struktur Pendanaan Sebagai Variabel Moderasi, Surabaya: Universitas Airlangga.
Ristyowati, T., Muhsin, A. & Nurani, P. P., 2017. Minimasi Waste pada Aktivitas Proses Produksi Dengan Konsep Lean Manufacturing. Jurnal OPSI, 10(1), pp. 85-96.
Sagwan, K. S. & Mittal, V. K., 2015. A bibliometric analysis of green manufacturing. Management of Environmental Quality: An International Journal, 26(4), pp. 566-587.
Sapriana, E., 2019. Analisis Hubungan Antara Socio-Eco-Efficiency Dengan Nilai Perusahaan pada Perusahaan Pertambangan dan Manufaktur yang Tedaat di Bursa Efek Indonesia, Palembang: UNIVERSITAS SRIWIJAYA.
Sari, D. P., Hartini, S., Rinawati, D. I. & Wicaksono, T. S., 2012. Pengukuran Tingkat Eko-efisiensi Menggunakan Life Cycle Assessment untuk Menciptakan Sustainable Production di Industri Kecil Menengah Batik. Jurnal Teknik Industri, Desember, 14(2), pp. 137-144.
Siregar, S. A., 2019. Rancangan Perbaikan Proses Produksi Menuju Industri Hijau Dengan Pendekatan Lean Manufacturing pada PT. Bandar Sumatra Indonesia, Medan: Universitas Sumatera Utara.
Soedarmadji, W., Surachman & Siswanto, E., 2015. Penerapan Konsep Green Manufacturing pada Botol Minuman Kemasan Plastik. JEMIS, 3(2), pp. 76-81.
Windrianto, Y., L., D. R. & Berlianty, I., 2016. Pengukuran Tingkat Eko-Efisiensi Menggunakan Metode Life Cycle Assessment (LCA) Untuk Menciptakan Produksi Batik yang Efisien dan Ramah Lingkungan (Studi Kasus Di UKM Sri Kuncoro Bantul). Jurnal OPSI, 9(2), pp. 143-149
Unduhan
Diterbitkan
Cara Mengutip
Terbitan
Bagian
Lisensi
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
