PENGURANGAN WAKTU PROSES PREPARATION TOOLS DALAM EVENT WORLD SKILLS COMPETITION DENGAN SINGLE MINUTE EXCHANGE OF DIES
DOI:
https://doi.org/10.22441/pasti.2022.v16i1.004Keywords:
Waktu, Prepare, Micromotion Study, Reduksi, Single Minute Exchange of DiesAbstract
Waktu adalah sebuah hal berharga yang tidak dapat diulang kembali. Kompetisi pun juga menggunakan batas waktu dalam pelaksanaan dan pencapaiannya baik dari secara proses maupun kualitas. Dalam pelaksanaan kompetisi, waktu dibagi menjadi 3 yaitu programming, prepare dan machining. Terfokus kepada kegiatan prepare selama 15 menit yang tidak terpenuhi (melewati batas), hal ini menyebabkan penggunaan waktu machining untuk mencukupi waktu proses kerja di kegiatan prepare. Oleh karena itu perlu dilakukan analisa proses dengan micromotion study dan reduksi waktu dengan single minute exchange of dies. Setelah dilakukan observasi terhadap kegiatan prepare selama 18 menit 56 detik, dan telah dilakukan penerapan metode yang tepat, waktu proses preparation time berhasil masuk didalam limit waktu 15 menit menjadi 11 menit 56 detik yang berarti telah melakukan reduksi waktu sebesar 7 menit 0 detik (36.9%).
Downloads
References
Amrina, U., Junaedi, D., & Prasetyo, E. (2018). Setup Reduction in Injection Moulding Machine Type JT220RAD by Applying Single Minutes Exchange of Die (SMED). IOP Conference Series: Materials Science and Engineering, 453(1). https://doi.org/10.1088/1757-899X/453/1/012033
Bahri, S., Syarifuddin, S., Muhammad, M., & Hasanah, M. (2019). Usulan Perbaikan Metode Kerja Berdasarkan Micromotion Study Pada CV. X. Industrial Engineering Journal, 8(1), 49–56. https://doi.org/10.53912/iejm.v8i1.381
Desai, M. S., & Rawani, A. M. (2017). Productivity improvement of shaping division of an automobile industry by using single minute exchange of die (SMED) methodology. ARPN Journal of Engineering and Applied Sciences, 12(8), 2615–2629.
Heriansyah, E., & Ikatrinasari, Z. F. (2017). Peningkatan kinerja operator pada mesin fukui 600 ton menggunakan metode exchange of dies (SMED). PASTI XI(2), 142–148.
Indrawati, S., Pratiwi, M. E., Sunaryo, & Azzam, A. (2018). The effectiveness of single minute exchange of dies for lean changeover process in printing industry. MATEC Web of Conferences, 154, 0–4. https://doi.org/10.1051/matecconf/201815401064
Muhammad Waseem, Usman Ghani, Tufail Habib, Sahar Noor, Tauseef Khan (2021). Productivity Enhancement at Molding Compound Manufacturing Plant by Applying Time and Motion Analysis. Mehran University Research Journal of Engineering and Technology E-ISSN: 2413-7219, 40(4), 761–774. https://doi.org/https://doi.org/10.22581/muet1982. 2104.07
Monteiro, C., Ferreira, L. P., Fernandes, N. O., Sá, J. C., Ribeiro, M. T., & Silva, F. J. G. (2019). Improving the machining process of the metalworking industry using the lean tool SMED. Procedia Manufacturing, 41, 555–562. https://doi.org/10.1016/j.promfg.2019. 09.043
Roswandi, I. (2019). Lean Manufacturing Konsep Untuk Meningkatkan Efektivitas Mesin Moulding Menggunakan Pendekatan Smed Di Pt Xyz. PASTI XIII(1), 17–25.
Setyawan, L. (2018). Peningkatan Cycle Time Proses Mesin Drawing Tembaga Dengan Metodologi Smed Pada Industri Kabel Di Tangerang. PASTI XII(2), 184–194.
Setiawan, F., Lee, A. J. A., Pramesthiwardhani, M. V., & Eigia, C. (2021). Implementasi Teknik Lean Manufacturing untuk Meningkatkan Produksi Joint di PT Pratamaeka Bigco Indonesia. PASTI XIV(3) 211-229.
Shingo, S. (1985). A Revolution in Manufacturing: The SMED System. Cambridge: Productivity Press
Singh, J., & Brar, G. S. (2017). Process improvement and setup time reduction in manufacturing industry : A case study. International Journal of Advanced Multidisciplinary Research, 9(1), 15–23.
Sugarindra, M., Ikhwan, M., & Suryoputro, M. R. (2019). Single Minute Exchange of Dies as the Solution on Setup Processes Optimization by Decreasing Changeover Time, A Case Study in Automotive Part Industry. IOP Conference Series: Materials Science and Engineering, 598(1). https://doi.org/10.1088/1757-899X/598/1/012026
Sutalaksana, I. Z., Anggawisastra, R., Tjakraatmadja, J. H. (1979). Teknik Tata Cara Kerja, Jurusan Teknik Industri ITB, Bandung.
Vieira, T., Sá, J. C., Lopes, M. P., Santos, G., Félix, M. J., Ferreira, L. P., ... & Pereira, M. T. (2019). Optimization of the cold profiling process through SMED. Procedia Manufacturing, 38, 892-899.
Technical Description CNC Milling (2020) . World Skills International TD07, 8.0.1, 0–32. https://doi.org/10.1007/978-1-4842-5565-0_3
Utomo, W. G. (2018). Analisis Perhitungan Waktu Baku Dengan Menggunakan Metode Jam Henti Pada Produk Pulley. Jurnal PASTI, XII(2), 169–183.
Wignjosoebroto, S. (2008). “Ergonomi studi Gerak dan Waktu. Edisi Pertama” Jakarta: Guna Widya.
Yildirim, I. S., Ayhan, M. B., & Otur, B. (2018). Single minutes exchange of die (smed) applications at the color changeover process of plastic bottles. Pressacademia VII(1) 233–236. https://doi.org/10.17261/pressacademia.2018.887
Downloads
Published
How to Cite
Issue
Section
License
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
