LIFE EXTENSION TECHNIQUE FOR WELDED STRUCTURE USING HFMI/PIT: A REVIEW ON PAST AND CURRENT RESEARCHES WITH APPLICATIONS
DOI:
https://doi.org/10.22441/ijimeam.v2i1.18957Keywords:
HFMI, PIT, Weld Fatigue Integrity, IIWAbstract
In this paper, High Frequency Mechanical Impact (HFMI) using Pneumatic Impact Treatment (PIT) which can be applied for new or aging welded structure towards asset integrity will be discussed. The technology HFMI/PIT which falls under post weld treatment process is primarily aimed to enhance fatigue life and to strengthen welded joint. At first, the basic principle on fatigue of welded structure based on the IIW Recommendation will be briefly described. Further, various investigations conducted by prominent research universities or institutions and various industrial applications in European countries will be reviewed and discussed. Lastly, the current research on application of HFMI/PIT carried out under Advanced Manufacturing Technology Excellence Centre (AMTEx) at Faculty of Mechanical Engineering UiTM Shah Alam will be presented. As conclusion, it is stated that HFMI/PIT can be applied for extending the structural life and also for design optimization.Downloads
References
A. Hobbacher, Recommendations for Fatigue Design of Welded Joints and Components, International Institute of Welding-IIW, document XIII-2151-07/XV-1254-07. Paris, France, May 2007.
S. J. Maddox, 2003 IIW Portvin lecture: Key developments in the fatigue design of welded constructions. IIW Annual Assembly, (2003) PDCA12-70 data sheet, Opto Speed SA, Mezzovico, Switzerland.
P. J. Haagensen, S. J Maddox, IIW Recommendations on Post Weld Fatigue Life Improvement of Steel and Aluminium Structures, International Institute of Welding, Paris, 2010.
Key Programme 4 (KP4), Ageing and life extension programme, a report by the Energy Division of HSE’s Hazardous Installations Directorate (Internet source: http://www.hse.gov.uk/offshore/ageing/kp4-programme.htm).
IIW Fatigue Recommendations XIII-2460-13/XV-1440-1 2013.C
G. Marquis and Z. Barsoum, Fatigue strength improvement of steel structures by high-frequency mechanical impact: proposed procedures and quality assurance guidelines, Welding in the World, vol. 58, no. 1, pp. 19–28, Jun. 2013.
P. Gerster, F. Schäfers, and M. Leitner, Pneumatic Impact Treatment (PIT) – Application and Quality Assurance, IIW Document XIII-WG2-138-13 pp. 1–11.
U. Kuhlmann, Test Report: Investigations on the fatigue strength improvement of welded joints using Pneumatic Impact Treatment (PIT), University of Stuttgart,2013.
U. Kuhlmann, T. Ummenhofer and U. Gabrys, Untersuchungen zur Anwendung höherfrequenten Hämmerverfahren im Stahlwasserbau, Test Report for BAW (Bundesanstalt fuer Wasserbau), 2014.
Belgian Welding Institute, Summary of the results of the research project: Improvement of welded structures fatigue life in high strength steel grades (DURIMPROVE), Belgium, 2014.
J. Berg and N. Stranghoener, Fatigue Strength of Welded Ultra High Strength Steels Improved by High Frequency Hammer International Journal of Peening, Procedia Materials Science, vol. 3, pp. 71–76, 2014.
H. C. Yildirim and G. B. Marquis, Fatigue strength improvement factors for high strength steel welded joints treated by high frequency mechanical impact, International Journal of Fatigue, vol. 44, pp. 168–176, 2012.
M. Leitner, M. Stoschka, and W. Eichlseder, Contribution to the fatigue enhancement of thin-walled, high-strength steel joints by high frequency mechanical impact treatment, IIW Document XIII-2416-12pp. 1–15. D.
D. Simunek, M. Leitner, and M. Stoschka, Numerical simulation loop to investigate the local fatigue behaviour of welded and HFMI-treated joints, XIII-WG2-136-13 pp. 1–13.
M. Leitner, S. Gerstbrein, M. J. Ottersböck, and M. Stoschka, Fatigue Strength of HFMI-treated High-strength Steel Joints under Constant and Variable Amplitude Block Loading, Procedia Engineering, vol. 101, pp. 251–258, 2015.
Martin Leitner, Michael Stoschka, Richard Schanner Wilfried Eichlseder; Influence of High Frequency Peening on Fatigue of High-Strength Steels, FME Transactions, vol.40, no.3, pp.99-104,2012
M.laitner, Z,Barsoum, F.Schafers, Crack propagation analysis and rehabilitation by HFMI of pre-fatigue welded structure,Welding in the world, 2016
H. C. Yildirim, G. B. Marquis, and Z. Barsoum, Fatigue assessment of high frequency mechanical impact (HFMI)- improved fillet welds by local approaches, International Journal of Fatigue, vol. 52, pp. 57–67, 2013.
Th Nitschke-Pagel, H Eslami, Klaus Dilger,Influence the deformation intensity on the fatigue strength of aluminium welds with different mechanical surface treatments, International Institute of Welding, IIW-Doc. XIII-2483-13 pp. 1–14.
H. C. Yıldırım and G. B. Marquis, Fatigue design of axially-loaded high frequency mechanical impact treated welds by the effective notch stress method, Materials & Design, vol. 58, pp. 543–550, 2014.
G. B. Marquis, E. Mikkola, H. C. Yildirim, and Z. Barsoum, Fatigue Strength Improvement of Steel Structures by HFMI: Proposed Fatigue Assessment Guidelines. IIW doc. XIII-2452r1-13.
G. Marquis and Z. Barsoum, Fatigue strength improvement of steel structures by high-frequency mechanical impact: proposed procedures and quality assurance guidelines, Welding in the World, vol. 58, no. 1, pp. 19–28, 2013.
G. Marquis and Z. Barsoum, Fatigue strength improvement of steel structures by high-frequency mechanical impact: proposed procedures and quality assurance guidelines, Welding in the World, vol. 58, no. 1, pp. 19–28, 2013.
G. Marquis, and Z. Barsoum, Fatigue Strength Improvement of Steel Structures by HFMI: Proposed Procedures and Quality Assurance Guidelines, International Institute of Welding, Paris, IIW Document XIII-2453-13, 2013.
H. C. Yildirim, G. B. Marquis, and Z. Barsoum, Fatigue Assessment of High Frequency Mechanical Impact (HFMI) Improved Fillet Welds by Local Approaches, International Journal of Fatigue, vol 52, pp. 57-67, 2013.
S. J. Maddox, M. J. Dore, S. D. Smith, Investigation of ultrasonic peening for up-grading a welded steel structure. International Institute of Welding, Paris, IIW Doc. XII-232610, 2010.
Linde Engineering Division, Einfluss des Haemmerns auf die Nahtschrumpfung, Germany, 2010.
TUV SUD Industrie Service GmbH, Einfuehrung des Eurocodes und Lebensdauerverlaengerung von Schweisskonstruktionen/Komponenten durch qualifizierte mechanische Nachbehandlung, Mannheim, Germany, 2014.
Downloads
Published
How to Cite
Issue
Section
License
Authors who publish in IJIMEAM retain the following rights:- Author retains the copyright and grants the journal the right of first publication of the work simultaneously licensed under the Creative Commons Attribution-ShareAlike 4.0 License that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Author is able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book) with the acknowledgment of its initial publication in this journal.
- Author is permitted and encouraged to post his/her work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of the published work (See What is Open Access).
Read more about the Creative Commons Attribution-ShareAlike 4.0 Licence here: https://creativecommons.org/licenses/by-sa/4.0/.









