PENINGKATAN NILAI OVERALL EQUIPMENT EFFECTIVENESS (OEE) MESIN INJECTION MOLDING DI PERUSAHAAN BEVERAGE PACKAGING
Keywords:
overall equipment effectiveness, injection moulding, PET- preform, defect, rework.Abstract
Increased investment in the beverage industry sector has boosted the growth of the beverage industry while impacting the size of beverage packaging needs in Indonesia. PT. Indo Tirta Abadi as a company engaged in beverage packaging supply chains for the largest beverage companies in Indonesia seeks to maximize the company's performance to become the leading beverage packaging manufacturer in Indonesia. The problem is that the Injection Husky-8 engine that produces PET-Preform as the company's flagship product has increased the number of pending products and caused losses for the company. The aim of this study was to improve the achievement of OEE on the 8-Husky Injection machine. Analysis of the six big losses and fishbone diagrams is used to identify losses and their causes, then FMEA and 5W1H are used as tools to determine priority recommendations for improvements based on the level of risk of causing losses. The existing OEE value of Injection machines is 92.40%. This achievement is quite good when compared to word-class OEE but has not yet achieved the company's target. Based on the analysis, the dominant factors that have not achieved the OEE target are defects in process & rework and reduced speed. Priority improvements are needed, namely overcoming the crust of the barrel material and the burning runner at start-up, overcoming the high tower cooling temperature, and overcoming high feed temperature by purging with undried resin during engine startup, periodic cleaning and maintenance processes on the cooling unit tower, and install Premixer in feedthroath.
Downloads
Downloads
Published
How to Cite
Issue
Section
License
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
