Analisis Peningkatan Efektifitas Mesin Cetak Produksi Tangki Air Dengan Metode Overall Equipment Effectiveness

Yulia Laysa


The increase in customer demand for water tanks has resulted in companies having problems meeting all requests. This is mainly due to the high machine breakdown time, especially on Line 3 No 28 printing press. The company strives to fulfill all customer requests by maximizing the potential of its resources. This research aims to identify the causal factors of the high breakdown time of Line 3 No 28 printing press and to recommend an increase in the effectiveness of Line 3 No 28 Printing machines using the Overall Equipment Effectiveness (OEE) method. The stages carried out in this study were through field observations, collecting data from the company's ERP and Jasper software systems, analysis, and recommendations the improvement. Data collection through interviews was carried out by direct interviews with relevant expert respondents using a fishbone diagram and FMEA methods. The main cause of the long breakdown time is the delay in the material powder entering the production area from the weighing area and the thin printing of the tank. The advice given is that the company implements OEE calculations every day so that the effectiveness of each machine can be monitored, the company increases the awareness of autonomous maintenance for everyone who works for the company and controls the improvements that have been recommended.


FMEA method; OEE method; six big losses; water tank production printing machine

Full Text:



Adesta, E. Y., Prabowo, H. A., & Agusman, D. (2018). Evaluating 8 pillars of Total Productive Maintenance (TPM) implementation and their contribution to manufacturing performance. In IOP Conference Series: Materials Science and Engineering (Vol. 290, No. 1, p. 012024). IOP Publishing.

Ambekar, S., 2013 Implementation of Failure Mode and Effect Analysis, Nutri Science Publisher Inc., New Jersey, 3-80.

Binti Aminuddin, N. A., Garza-Reyes, J. A., Kumar, V., Antony, J., & Rocha-Lona, L. (2016). An analysis of managerial factors affecting the implementation and use of overall equipment effectiveness. International Journal of Production Research, 54(15), 4430-4447.

Chrysler, D. (1995). Potential Failure Mode and Effect Analysis (FMEA). Chryrsler LLC Ford Motor Company. General Motor Coorperation.

Gupta, P., & Vardhan, S. (2016). Optimizing OEE, productivity and production cost for improving sales volume in an automobile industry through TPM: A case study. International Journal of Production Research.

Gunasekaran, A., & Ngai, E. W. (2012). The future of operations management: an outlook and analysis. International Journal of Production Economics, 135(2), 687-701.

Hadisaputra, N.S. and Hasibuan, S. (2022). Analysis of OEE improvements in Blow Molding Machines in the Plastic Packaging Manufacturing Industry using Six Big Losses and FMEA methods. Proceedings of the International Conference on Industrial Engineering and Operations Management Nsukka, Nigeria, 5 - 7 April, 2022

Iannone, R., & Nenni, M. E. (2013). Managing OEE to optimize factory performance. Operations Management, 31-50.

Mobley, R. K. (2011). Maintenance fundamentals. Elsevier.

Nuryono, A. (2017). Analisis Efektifitas Kinerja Excavator Pada Aktifitas OB Removal. Total Productive Maintanance, 56-68.

Stamatis, D.H., (1995), Failure Mode and Effect Analysis FMEA from Theory to Execution. Wisconsin: ASQC Quality Press

Stamatis, D. H. (2017). The OEE primer: Understanding overall equipment effectiveness, reliability, and maintainability. In The OEE Primer: Understanding Overall Equipment Effectiveness, Reliability, and Maintainability.

Sultoni, A., & Saroso, D. S. (2019). Peningkatan nilai OEE pada mesin printing kaca film menggunakan metode FMEA dan TPM. Operations Excellence: Journal of Applied Industrial Engineering.

Tobe, A. Y., Widhiyanuriyawan, D., & Yuliati, L. (2018). The Integration of Overall Equipment Effectiveness (OEE) Method and Lean Manufacturing Concept to Improve Production Performance (Case Study: Fertilizer Producer). Journal of Engineering and Management in Industrial System.

Wudhikarn, R. (2016). Implementation of the overall equipment cost loss (OECL) methodology for comparison with overall equipment effectiveness (OEE). Journal of Quality in Maintenance Engineering.



  • There are currently no refbacks.

Copyright (c) 2022 Operations Excellence: Journal of Applied Industrial Engineering

Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Journal ISSN:

Portal ISSNPrint ISSN: 2085-4293
Online ISSN: 2654-5799

Tim Editorial Office
Operations Excellence: Journal of Applied Industrial Engineering

Magister Teknik Industri Universitas Mercu Buana
Jl. Raya Meruya Selatan No. 1 Kembangan Jakarta Barat
Email: []
Journal DOI: 10.22441/oe

The Journal is Indexed and Journal List Title by: