Reducing dandori processing time using the single minute exchange of die method in swaging areas in automotive rubber components company

Heri Sudarmaji, Rohmat Setiawan, Muhammad Adhika, M.Dimas Satria Pamungkas

Abstract


The automotive component company is engaged in the manufacture of automotive rubber components. Based on data obtained from field observations, it was found that the Dandori process on the swaging Nox machine, especially TA090 type, had the highest downtime compared to another component. Based on these problems, research uses the Single Minute Exchange of Die (SMED) method to reduce Dandori downtime in the TA090 swaging process. The SMED method was carried out in three stages: 1. identify internal and external setup, 2.  Converting internal to external setup, and 3. Streamlining aspects of operation. In addition, it also used data processing tools, namely SMART, fishbone, and 5W+1H as support to solve this problem. Improvements were made by converting internal work elements into external ones and streamlining aspects of operation by improving on man, method, and machine/tools categories.  The result of these improvements was a decrease in downtime of 39 minutes 48 seconds and the improvement efficiency achieved was 81.2%.

Keywords


automotive component; dandori; SMED; set-up

Full Text:

PDF

References


Arifin, D. (2018). Analisis Perbaikan Waktu Setup Dengan Menggunakan Metode SMED Untuk Meningkatkan Produktivitas PT. Trimitra Chitra Hasta. Jurnal KaLIBRASI - Karya Lintas Ilmu Bidang Rekayasa Arsitektur, Sipil, Industri., 1(1), 1–14. https://doi.org/10.37721/kalibrasi.v8i0.313

Azwir, H. H., Wijaya, N. C., & Oemar, H. (2021). Implementasi Metode Single Minute Exchange Of Die Untuk Mengurangi Waktu Persiapan dan Penyesuaian Mold di Industri Polimer. JISI: Jurnal Integrasi Sistem Industri, 8(2), 41. https://doi.org/10.24853/jisi.8.2.41-52

Fathia, R. N., Batubara, S., & Safitri, D. M. (2016). Usulan Pengurangan Waktu Setup Menggunakan Metode SMED Serta Pengurangan Waktu Proses Produksi dan Perakitan Menggunakan Metode MOST di PT. Panasonic Manufacturing Indonesia. Jurnal Teknik Industri, 6(2), 187–196. https://doi.org/10.25105/jti.v6i2.1543

Hien N. Nguyen, & Nhan H. Huynh. (2019). Optimizing equipment efficiency: An application of SMED methodology for SMEs. The Journal of Agriculture and Development, 18(3), 1–9. https://doi.org/10.52997/jad.1.03.2019

Ibrahim, I., Arifin, D., & Khairunnisa, A. (2020). Analisis Pengendalian Kualitas Menggunakan Metode Six Sigma Dengan Tahapan DMAIC Untuk Mengurangi Jumlah Cacat Pada Produk Vibrating Roller Compactor Di PT. Sakai Indonesia. Jurnal KaLIBRASI - Karya Lintas Ilmu Bidang Rekayasa Arsitektur, Sipil, Industri., 3(1), 18–36. https://doi.org/10.37721/kal.v3i1.639

Ikatrinasari, Z. F., Hasibuan, S., & Kosasih, K. (2018). The Implementation Lean and Green Manufacturing through Sustainable Value Stream Mapping. International Conference on Design, Engineering and Computer Sciences, 453(1), 1–9. https://doi.org/10.1088/1757-899X/453/1/012004

Nurrizky, M. F., Septiana, M. A., Machmudin, J., & Syafii, M. (2021). Peningkatan Efisiensi Mesin Cnc Turning Menggunakan Metode Single Minutes Exchange of Dies di PT.X. Jurnal Ilmiah Teknologi Infomasi Terapan, 7(2), 94–100. https://doi.org/10.33197/jitter.vol7.iss2.2021.526

Pratama, W., Yanuar, A. A., & Rendra, M. (2019). Proposed Improvement To Minimize Motion Waste in Production of Head Casing Part at PT. Multi Instrumensi With Lean Manufacturing Approach. Quantum Teknika : Jurnal Teknik Mesin Terapan, 1(1), 33–38. https://doi.org/10.18196/jqt.010106

Runtuk, J. K., & Sembiring, N. (2021). Set Up Time Reduction Using Single Minute Exchange of Dies (SMED) and 5S: A Case Study. JIE Scientific Journal on Research and Application of Industrial System, 6(2), 162. https://doi.org/10.33021/jie.v6i2.3384

Sahin, R., & Kologlu, A. (2022). A Case Study on Reducing Setup Time Using SMED on a Turning Line. Gazi University Journal of Science, 35(1), 60–71. https://doi.org/10.35378/gujs.735969

Setiawan, L., & Hasibuan, S. (2021). Improve Ramp-Up Performance on the Sewing Process in a Sports Shoe Factory Using 8-Disciplines and Lean Manufacturing. Quality Innovation Prosperity, 25(2), 19–36. https://doi.org/10.12776/qip.v25i2.1516

Setyawan, L. (2019). Increasing the production capacity of copper drawing machine in the cable industry using SMED method: A case study in Indonesia. Operations Excellence: Journal of Applied Industrial Engineering, 11(3), 217. https://doi.org/10.22441/oe.v11.3.2019.031

Silva, A., Sá, J. C., Santos, G., Silva, F. J. G., Ferreira, L. P., & Pereira, M. T. (2021). A comparison of the application of the smed methodology in two different cutting lines. Quality Innovation Prosperity, 25(1), 124–149. https://doi.org/10.12776/QIP.V25I1.1446

Sousa, E., Silva, F. J. G., Ferreira, L. P., Pereira, M. T., Gouveia, R., & Silva, R. P. (2018). Applying SMED methodology in cork stoppers production. Procedia Manufacturing, 17, 611–622. https://doi.org/10.1016/j.promfg.2018.10.103

Supriyati, Wiyatno, T. N., & Darmawan, H. (2021). Increase of plastic injection production using Overall Equipment Effectiveness and Single Minute Exchange of Dies Analysis. Operations Excellence: Journal of Applied Industrial Engineering, 2021(3), 394–406. https://doi.org/10.22441/oe.2021.v13.i3.036

Suryaprakash, M., Gomathi Prabha, M., Yuvaraja, M., & Rishi Revanth, R. V. (2020). Improvement of overall equipment effectiveness of machining centre using tpm. Materials Today: Proceedings, 46(19), 9348–9353. https://doi.org/10.1016/j.matpr.2020.02.820

Talekar, Patil, Shinde, Waghmare. (2019). Setup Time Reduction using Single Minute Exchange of Dies (SMED) at a Forging Line. 1st International Conference on Manufacturing, Material Science and Engineering (ICMMSE-2019)AIP Conf. Proc. 2200, 020018-1–020018-6; https://doi.org/10.1063/1.5141188




DOI: http://dx.doi.org/10.22441/oe.2023.v15.i2.079

Refbacks

  • There are currently no refbacks.


Copyright (c) 2023 Operations Excellence: Journal of Applied Industrial Engineering

Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Journal ISSN:

Portal ISSNPrint ISSN: 2085-4293
Online ISSN: 2654-5799

Tim Editorial Office
Operations Excellence: Journal of Applied Industrial Engineering
Magister Teknik Industri Universitas Mercu Buana
Jl. Raya Meruya Selatan No. 1 Kembangan Jakarta Barat
Email: [[email protected]]
Website: http://publikasi.mercubuana.ac.id/index.php/oe
Journal DOI: 10.22441/oe

The Journal is Indexed and Journal List Title by:

                 

 

 

Operations Excellence: Journal of Applied Industrial Engineering is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.